Tuesday, March 26, 2019

40 seconds to save your life


And the lives of everybody else flying with you. That is the amount of time pilots in a 737 Max8 simulator to correct an MCAS error similar to the one believed to have caused the crash of two planes so far. And these pilots had been trained on how to deal with the problem if it occured.
During flight simulations recreating the problems with the doomed Lion Air plane, pilots discovered that they had less than 40 seconds to override an automated system on Boeing’s new jets and avert disaster.

The pilots tested a crisis situation similar to what investigators suspect went wrong in the Lion Air crash in Indonesia last fall. In the tests, a single sensor failed, triggering software designed to help prevent a stall.

Once that happened, the pilots had just moments to disengage the system and avoid an unrecoverable nose dive of the Boeing 737 Max, according to two people involved in the testing in recent days. Although the investigations are continuing, the automated system, known as MCAS, is a focus of authorities trying to determine what went wrong in the Lion Air disaster in October and the Ethiopian Airlines crash of the same Boeing model this month.

The software, as originally designed and explained, left little room for error. Those involved in the testing hadn’t fully understood just how powerful the system was until they flew the plane on a 737 Max simulator, according to the two people.

Compounding the flaws, pilots received limited training about the system before the first crash. During the final minutes, the captain of the Lion Air flight flipped through a technical manual trying to figure out what was happening.

In a tacit acknowledgment of the system’s problems, Boeing is expected to propose a software update that would give pilots more control over the system and make it less likely to trigger erroneously, according to three people, who spoke on the condition of anonymity to describe the private meetings.

There are common procedures in place to counteract MCAS, as currently designed. If the system starts pushing the plane’s nose down, pilots can reverse the movement via a switch at their thumb, a typical reaction in that situation. In doing so, they can potentially extend the 40-second window, giving them more time to avoid a crash.

To fully neutralize the system, pilots would need to flip two more switches. That would shut off the electricity to a motor that allows the system to push the plane toward the ground. Then the pilots would need to crank a wheel to correct whatever problems had emerged.

The pilots, in the simulations, followed such procedures to successfully shut off the system and land safely. But they did so with a far better understanding of how it worked and prior knowledge that it would be triggered — benefits that the pilots of the fatal 737 Max crashes did not have.

If pilots don’t act hastily enough, attempts to disable the system can be too late. In the Lion Air crash, pilots used the thumb switch more than two dozen times to try to override the system. The system kept engaging nonetheless, most likely because of bad readings from a sensor, until the plane crashed into the Java Sea, killing all 189 people on board.

John Cox, an aviation safety consultant and a former 737 pilot, said pilots are highly likely to use the thumb switch to extend the 40-second window to several minutes. But that may still not be enough time to diagnose and solve the problem, especially if the pilots, like the Lion Air crew, were not informed of the system.
40 seconds of Hell with the possibility of extending it to several minutes, all the time asking WHY? That's no way to fly a plane. I fear that HAL 9000 may have arrived sooner than we thought it would.

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